Chapter 5 — Choosing Wisely Selection · failure & fatigue · corrosion · NDT · circular economy (Weeks 12–13)

Tool 1 · Design Stress & Pin Sizer

σ_d = σ_y / N — then size the round section

Result appears here.

Tool 2 · Fatigue Allowable (Steel)

Why fatigue, not yield, sizes rotating parts

S_e ≈ 0.5 × UTS (polished estimate) — then divide by the fatigue factor. Aluminum has NO endurance limit.

Result appears here.

Tool 3 · Recycled-Content Energy Calculator

Sustainability is procurement

Aluminum: virgin ≈ 170 MJ/kg, recycled ≈ 9 MJ/kg

Drill · Galvanic Couples: Who Corrodes?

In salt water, the more ACTIVE (less noble) metal is the anode — it sacrifices itself.

Drill · Pick the NDT Method

Chapter 5 Self-Quiz